Get Continuous flow manufacturing : quality in design and PDF

By Pierre C. Guerindon

ISBN-10: 0824796551

ISBN-13: 9780824796556

This paintings provides the elemental rules of continuing stream production, furnishing a company technique and set of working principles that aid create an atmosphere the place non-stop move production can flourish. A 10-step method for changing a standard manufacturing facility to a continuing circulate operation is equipped, and traditional production options are in comparison with the continual move strategy.

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Extra info for Continuous flow manufacturing : quality in design and processes

Sample text

Subassemblies are fed to assembly half a day ahead of need. As assembly is performed, parts are consumed from the assembly sequencer nearby. Parts are also consumed from the sequencer as subassemblies are produced. A few large parts do not enterthe sequencer and are routed directly to the main assembly line. The assembly sequencer is fed in two ways. Purchased finished parts are delivered just-in-time from suppliers to the docks on the right. They travel by conveyor to the sequencer. Worked parts are delivered from the three minifactories at the center of the layout.

Business operating rules define an environment in which a continuous flow factory will achieve maximum gains. R2. Modernizationshouldbeconsidered in context with other strategic options. R3. The benefits of modernization can be leveraged by combining it with other strategies such as continuous cost reduction,simplification, emigration or reorganization into profit centers. The Modernization Vision 1. ELEMENTS OF MODERNIZATION Themodernization vision presented in this book has four elements, as shown in Figure 2.

This system provides the logic for sequencers andtheir interface with material handling systems and suppliers. The fundamental reason whyMRP I1 wouldnotbe effective as a daily scheduling system is that ispushes iron rather thanpulling it. MRP I1 issues orders for parts lists (or bills of material) for a week or month of need. These are typically large-volume orders. As the orders are executed, conflicts arise, unplanned delays occur, and work flow becomes congested. Scheduling changes constantly as suppliers respond to a continuing state of emergency.

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Continuous flow manufacturing : quality in design and processes by Pierre C. Guerindon

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